Overview

Rubber Mixing

Specialization and flexibility in rubber industry is possible when the company has the capabilities of developing and producing the compound within the company itself.

Tekno Kauçuk has a rubber processing capacity of 9500 tonnes per year. Tekno produces compounds for its own rubber products and also it meets the demands of other rubber market as well. Black and coloured compounds can be produced in two mixers in Compounding Department at Tekno Kaucuk. Automatic filler feeding systems enable to make production in a clean environment. Furthermore, computer controlled chemicals and accelerators weighing units eliminate the mistakes by human being.

Tekno is in the knowledge that; developing the recipes which meets the customer specifications in the most ecomomic way increases the competitiveness. Because of this awareness, Tekno can produce its new recipes starting from the laboratory-scaled mixer, and it has a laboratory that the rheological and static-mechanic tests can be carried out for the compounds.

The batch approval is given by performing the specific critical tests to the each produced batch if the test results are in tolerances. To check the stability of compounds quality, specific periodic tests are repeated inhouse and ousourced laboratories

Tekno Kauçuk with its two mixer lines with automatic feeding system and computer controlled weighing system and experienced team, works with more than 300 recipes in black and coloured compound types given below.

Mixture Sales

Arama :

Rubber TypeHardnessPracticeProcessSpekContact
EPDM 40 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 40 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 40 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 40 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 42 Antibacterial Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 42 Antibacterial Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 50 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 50 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 50 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 50 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 50 Private Practice Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 55 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 55 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 60 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 60 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 60 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 60 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 70 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 70 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 70 KTW Compression Document This email address is being protected from spambots. You need JavaScript enabled to view it.
EPDM 75 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 40 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 45 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 45 Engine - Gearbox Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 48 Shaft Rubber Strap Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 50 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 55 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 55 Air Spring Compression Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 60 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 60 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 65 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 65 Air Spring Compression Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 70 Rubber - Metal Compression Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 70 Private Practice Compression Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 72 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 75 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR

75

Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 80 Rubber - Metal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 47 Ring Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 50 Ring Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 53 Ring Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 60 Ring Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 65 Ring Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 70 Ring Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 75 Ring Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/BR 80 Ring Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/SBR 55 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR/SBR 70 General Compression Document This email address is being protected from spambots. You need JavaScript enabled to view it.
SBR/BR 60 Seal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NR 65 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
SBR 60 Seal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NBR 70 Seal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NBR 70 Seal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NBR 78 General Compression Document This email address is being protected from spambots. You need JavaScript enabled to view it.
NBR 80 General Compression Document This email address is being protected from spambots. You need JavaScript enabled to view it.
HNBR 80 Seal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
HNBR 75 Seal Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
CR 65 Aks Boot Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.
AEM 75 General Injection Document This email address is being protected from spambots. You need JavaScript enabled to view it.

Production

ProductionCompound Product Group in addition to meeting the demands of Tekno Kaucuk as it prepares compounds for compound industry, it offers its 50-year experience and knowledge in elastomer technology to the industry.


There are 2 closed mixers that can produce black and colored compound. Closed mixers operates by fully automation, production parameters and weighing results are recorded at batch base in the production. Barcoding starts in raw material incoming warehouse, continues weighing and production, and ends by barcoding each batch.

  • 2 closed mixers
  • Black and colored compounds
  • Full automation
  • Automated filling and oil weighing
  • Computer controlled rubber-small chemicals weighing
  • Automated mixer mixing procedures
  • All weighing and mixer parameters records
  • Closed system filling and oil silos
  • Incoming raw material warehouse by barcode controls
  • Tracebility in all processes through barcodes
  • Cold warehouse for raw materials
  • Webcam
 

Mixer 1

Mixer 2

Color

Black

Colored

Brand

W&P

W&P

Volume(I)

63

55

Capacity(t/year)

5100

4500

Line

3 Valves + BO

2 Valves + BO

Laboratory

Laboratory Laboratory Laboratory


With its Laboratory with European standards; Tekno Kaucuk compound product group uses its capabilities in raw material incoming checks, serial production checks, and new formula development effectively. Compound Product Group is in leader position in industry in Turkey with these capabilities that are combined with the educated and experienced team .

Raw Material Incoming Checks

  • Mooney test
  • Filling structure determination
  • Melting point determination
  • Liquid density determination
  • Humidity determination in solids
  • Humidity determination in liquids
  • Viscocity determination
  • Shining point determination
  • Anilin point determination
  • FTIR (Fourier Transform Infrared)
  • Sieve analysis
  • Pouring density determination

Periodical Compound Checks

  • Hardness, Shore A, IRHD
  • Density
  • Rheometer
  • Break off - Elongation
  • Laceration
  • Permanent deformation
  • Aging tests
  • Ash

Compound Development

  • RPA (Rubber Process Analyzer)
  • Goodrich flexometre
  • Ozon chamber
  • Break off -Elongation machine
  • DeMattia
  • TGA (Thermo Gravimetric Analysis)
  • DSC (Differential Scanning Calorimetry)
  • FTIR (Fourier Transform Infrared)
  • TR Test
  • Cold Air Chamber
  • Deformation
  • Dispergrader
  • Rebound
  • UV chamber
  • Color determination equipment
  • Etüvler
  • Cold Air Chamber
  • Temperature controlled mixers
  • Microscope
  • Analitical Testing Equipment
  • 1,5 l lab scale closed mixer
  • Lab scale mills
  • Lab scale presses